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Past HHI’s offshore business began with an order for 89 jackets and deck structures from Saudi Arabia, in 1976, as part of the Jubail Industrial Harbor. The Offshore & Engineering Division has successfully completed 3 million metric tons of offshore facilities and 4,800 kilometers of subsea pipelines in 140 projects for more than 30 clients worldwide since then. Present The Offshore & Engineering Division of HHI is one of the few offshore contractors in the world that can provide “one-stop service” through close cooperation with its Shipbuilding Division. It can provide a wide range of services for management, engineering, procurement, fabrication, and construction, as well as test-run floating production units on an EPIC contract basis. Future HHI will expand services to facilitate the execution of offshore projects while continuing to maintain high quality workmanship and develop advanced technologies. Field of Operations Floating Units: FPSOs/ FPUs/ Semi-submersibles/ TLPs Fixed Platforms: Topsides/ Jackets/ Jack-ups/ Modules/ Quarters/ Piles Pipeline & Subsea Facilities: Onshore Pipeline Manifolds/ Subsea Pipelines/ Offshore Installations/ Subsea Templates
FPSO (Floating Production Storage & Offloading) In September 2004, HHI successfully completed the gigantic, sophisticated Kizomba 'A' FPSO for ExxonMobil. Its construction took 36 months, one month less than the contract schedule. HHI also completed an identical FPSO, Kizomba 'B' FPSO, for ExxonMobil in July 2005, in 34 months, 2 months earlier than the contract schedule. Kizomba A & B FPSO for ExxonMobil, Angola Kizomba A & B FPSO Hull Dimensions: 285m (L) x 63m (W) x 32m (D) Total Weight: 81,000 tons Production: 250,000 BOPD Gas Compression: 400 MMSCFD Oil Storage: 2.2 Million bbl Living Quarters: 100 persons Water Depth: 1,200 m AKPO FPSO for Total, Nigeria The Offshore & Engineering Division has accumulated technology and experience to carry out large-scale FPSO projects. As a result of its successful FPSO projects, HHI, won another massive project, in May 2005, the AKPO FPSO for Total, Nigeria. AKPO FPSO Hull Dimensions: 310m (L) x 61m (W) x 31m (D) Total Weight: 121,860 tons Oil Production Treatment: 185,000 BOPD Gas Compression: 530 MMSCFD Oil Storage: 2.0 Million bbl Living Quarters: 220 persons Water Depth: 1,325 m USAN FPSO for Total, Nigeria By another success in securing USAN FPSO, HHI has shown the world its leading capability to provide clients with customized FPSOs of high quality. This sophisticated FPSO is planned to be constructed in a new drydock called H-Dock. USAN FPSO Hull Dimensions: 320m (L) x 61m (W) x 32m (D) Total Weight: 114,092 tons Oil Production Treatment: 160,000 BOPD Gas Compression: 5.1 MMSCMD Oil Storage: 2.0 Million bbl Living Quarters: 180 Persons Water Depth: 750m Semi-submersible Units Since 1982 HHI has delivered ten semi-submersibles, including various drilling rigs and hull structures, to various international companies. Semi-submersibles have traditionally been built in dry docks. However, HHI designed and executed a construction plan that allowed semi-submersible rigs to be fabricated on the ground in HHI’s offshore fabrication yard instead of a dry dock. HHI successfully completed two semi-submersible drilling vessels, “Deepwater Nautilus” and “Deepwater Horizon” for R&B Falcon of the U.S.A. in 1999-2000. In 2002, HHI completed Shell’s Na Kika Floating Production Unit (FPU).It is 92m (L) x 81 m (W) x 70 m (H) and has a total weight of 31,247 tons with a 13,000-ton topside and an 18,000-ton hull. During the construction process, HHI was certified by Guinness World Records for mounting the 12,112-ton topside on the hull of the FPU by lifting it 53m above the ground. Fixed Platforms Modern construction facilities and advanced technology enable HHI to provide any type of topside module, living quarters, and sub-structure for offshore fixed platforms on a turnkey basis. Offshore Facility Installation HHI provides a variety of construction services for the installation of all kinds of offshore facilities on offshore fixed platforms and subseas pipelines, utilizing its own modern construction fleets, a wide range of equipment, and reliable construction methods.
On-ground Shipbuilding HHI has developed a new shipbuilding method to build commercial ships on the ground instead of in conventional dry docks. HHI has successfully built 105,000-dwt crude oil tankers and 82,000 m3 LPG carriers on the ground without using dry docks, rocking the world shipbuilding industry. This has been a first in shipbuilding history and a paradigm shift in shipbuilding method, breaking the conventional notion that ships are built in, and launched from, a drydock. HHI’s Offshore Yard also boasts the world’s largest crane, a structure dubbed “Goliath”, that is capable of lifting 1,600 tons. With this crane HHI is able to achieve higher productivity, create a safer environment for workers, and satisfy overseas clients who require larger offshore units.
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